Maintenance

Up to 71% of maintenance time goes to administration. Let’s change that.

March 1, 2025
6mins

At a glance:

  • Australian maintenance teams are averaging just 29% in tool time - that is half the global benchmark
  • Administrative drag is costing asset-intensive organisations thousands of productive hours each month
  • Research has found that more effective planning and scheduling of maintenance could increase productivity by as much as 70%
  • Obzervr's Digital Work Management Solutions helps lift productivity fast by bringing maintenance strategies to life digitally, and transforms paper-based processes and workflows into full digital work execution.

How digital tools can lift maintenance productivity by 70%

Australian maintenance teams are losing valuable hours every day, and the numbers prove it.

According to Mainstream’s 2025 State of Asset Management report, the average maintenance team in Australia achieves just 29% wrench time, far below the 55-60% international benchmark.

In plain terms, our frontline maintenance teams are spending less than a third of their day doing the actual work they’re trained for.

Behind this shortfall in productivity are avoidable inefficiencies:

  • Technicians filling out paper-based forms manually
  • Supervisors rekeying information and chasing down missing data
  • Schedulers dealing with incomplete or unclear work orders
  • Crews walking across site just to hand in paperwork
  • The daily grind of lower-value or demotivating support tasks.

These issues aren’t just frustrating - they're expensive. Research from Deakin University's Centre for Digital Enterprise shows that maintenance professionals spend an average of 14.6 hours each week reconciling data across systems. That’s 38% of their available work hours lost to admin.

For an industry under pressure from rising costs, shrinking workforces, and increasing scrutiny, these inefficiencies are no longer sustainable.

The good news? The fix doesn’t require more people or overtime.
It just requires a smarter way of working.

Smarter maintenance execution, not harder work

The answer isn’t asking your mainstream teams to work harder. It’s removing what gets in their way. And that starts by looking at where time is lost and how smart tools can help teams work more effectively, not just faster.

Digital work execution platforms and automation can dramatically improve maintenance productivity. In fact, studies show that when paired with effective planning and scheduling, teams can increase tool time by up to 10% and boost overall productivity by 70%.

But software alone won’t solve the productivity problem.

To unlock lasting gains, organisations need to align technology solutions with real work practices, use data to drive better decisions, and turn insights into ongoing improvement.

So, what does “effective planning and scheduling” actually mean?

Effective asset maintenance planning and scheduling is more than assigning jobs in a calendar, it means:

  • Scoping jobs properly, with the right tools, skills, and parts
  • Aligning resources and people so work happens when it should
  • Sequencing tasks to reduce downtime, delays, and wasted movement
  • Providing clear, timely instructions that help maintenance crews get it right the first time
  • Making data easy to access and update, so managers and teams can act on insights in real time.

To make all this happen, organisations need connected tools, standardised workflows, and visibility from field to office. This is where Obzervr's Digital Work Management Solution comes in.

A proven strategy to improve maintenance productivity

The biggest productivity gains start with knowing where time is lost and fixing what slows your teams down. You need to leverage technology solutions that reduce administrative burden, eliminate double handling, and support smarter work in the field.

With foundations rooted in mining, and technology solutions built specifically for maintenance, the Obzervr team has a deep understanding of the challenges maintenance teams face daily and how smart technologies and automation can make life easier for the people carrying out the work. This means less admin, less unnecessary paperwork, and, importantly less, cognitive load - allowing maintenance crews can focus on the job, not processes and systems.

Our structured approach to boosting client productivity goes beyond delivering software and digitisation. We focus on enabling continuous improvement, identifying inefficiencies and bottlenecks, and aligning a solution with how your teams work.

Step 1: Understand how the work really gets done

This first step is about understanding the current state to identify where technology and automation can have the most impact. Completing a Value Stream Analysis helps us understand how maintenance tasks flow from planning to close-out and reveals where effort is being wasted.

The aim of this step is to:
  • Map how maintenance is currently planned, managed, and executed
  • Spot inefficiencies and bottlenecks
  • Identify where double-handling or rekeying occurs
  • Find paper-based forms or manual workflows that could be digitised or automated.

Step 2: Digitise work execution with fit-for-purpose tools

Once we understand the way your teams work, we configure a digital solution that fits. Obzervr’s Digital Work Management Solution is a highly configurable fieldwork automation and mobility solution that and can be tailored to support every role in your maintenance team:

  • Technicians – use the intuitive mobile app for digital work execution and data capture in the field - even when offline
  • Supervisors – use customisable web-based dashboards and tools to manage maintenance tasks and teams in near real time
  • Planners – manage digital forms and workflows to standardise processes with simple drag-and-drop functionality
  • Managers – access near real-time insights, trends, and reports for fast and confident decision-making.

Obzervr's end-to-end digital work management tools replace paperwork, spreadsheets, and disconnected systems. Asset maintenance crews capture data once and it flows straight into planning, scheduling, and analytics dashboards as well as back to critical business systems such as your ERP or CMMS (such as SAP or Pronto).

This means:

  • Less time writing, typing, or dealing with duplicate information
  • More time solving real problems
  • Less cognitive load on your crews
  • Faster fault detection and issue resolution.

Step 3: Cement new processes in Standard Operating Procedures

Introducing new tools is one thing. But making them stick is quite another.

An important part of the successful adoption of new streamlined processes is ensuring that Standard Operating Procedures (SOPs) are revised with the updated workflows and that the SOP are easily accessible. That way, improvements aren’t dependent on a few individuals and they become embedded in how your teams work every day.

Once new processes are in place, the focus shifts to what comes next, refining and improving them over time.

Step 4: Use data to drive continuous improvement – Plan, Do, Check and Act

Obzervr's Digital Work Management Solution supports every stage of the internationally recognised Plan, Do, Check, and Act (PDCA) framework for continuous improvement in asset management. It also provides the foundations for ISO 55001*, the global standard for asset management.

HOW OBZERVR SUPPORTS PDCA CYCLE:

Here’s how Obzervr supports each phase of the PDCA cycle to drive real-time improvement:

  • Plan: Obzervr integrates with strategy software such as Orien (formerly R8) and helps bring your maintenance strategy to life.
  • Do: This is where Obzervr adds the most value. Obzervr's Digital Work Management Solution supports the entire work management process from identifying, planning and scheduling, and work execution to review and close-out.  It enables the capture of high-quality data in the field and consistent, efficient maintenance delivery through streamlined digital workflows.
  • Check: Real-time web-based dashboards, reports, and analytics provide the insights you need for performance reviews and health checks.
  • Act: Those same insights help you spot trends, optimise processes, and embed continuous improvement into everyday operations.

With PDCA and the right tools in place, your teams can make smarter decisions, faster, and keep lifting performance over time.

* ISO 55001 is the international standard for asset management. It sets out the requirements for building an effective asset management system and helps organisations manage risk, optimise asset value, and achieve business objectives.

Maintenance teams deserve digital tools that match the criticality of their work

At Obzervr, we’re passionate about helping teams work smarter, safer, and with less friction - because the people doing the work deserve better than clunky systems and disconnected processes.

Our end-to-end fieldwork automation and mobility solution has been designed to be intuitive, easy to use and importantly - reflect how maintenance really works on the ground, not how someone thinks it should work from an office.

With deep roots in mining, we know maintenance strategy inside out. But more importantly, we know how to make it real. As a technology solution partner, we work side-by-side with our clients and the teams who will be using Obzervr - to map the way their work actually happens, then we bring in digital workflows that simplify the process, cut delays, and make life easier for everyone.

Our priority is always the people in the field. We focus on what helps maintenance technicians, supervisors, and planners do their jobs with confidence. That way, they can get the job done safely and get it done right, the first time.

Ready to lift your tool time results?

By removing what gets in the way, we’ll help your maintenance teams lift tool time productivity without burnout or extra headcount.

Book a 30-60min online Discovery Call to explore how Obzervr can help you drive real productivity gains fast:

DURING A DISCOVERY SESSION, we’ll:
  • Discuss your organisation’s priorities and challenges
  • Provide a tailored overview of Obzervr’s Digital Work Management Solution
  • Walk through our phased 90-day implementation approach that make digital transformation faster and easier.
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Learn how Obzervr can boost maintenance efficiency and empower frontline workers with a 30 minute Discovery Session

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